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300 series Overview (by Tony Stanley)

Key to abbreviations:
AM - Aftermarket
OE - Original Equipment (not necessarily from Volvo)
SC - Scrap parts from breaker yard


340s

For (1.4L)
The 1.4 engines can be very economical with averages of up to 47mpg have been recorded. A light simple unit was modified over the years with the last revision in 1984, a generally reliable unit with little to go wrong and easy to work at.
Insurance is cheap, and models are plentiful with many low mileage cars in use by 'older' drivers.

Against (1.4L)
Not very refined, overhead valve gear does chatter but not indicating a fault. Mileage rarely exceeds 130K miles.

For (1.7L)
A powerful engine with good torque, light refined modern unit, with close tolerances internally. Can be used as a direct replacement for the 1.4 unit that fits onto the drive shaft. Tappet buckets are used, similar to B200 engine and gives little valve guide wear and quiet top end gear.

Against (1.7L)
Whilst this is the most modern refined unit it is also the most unreliable, and has many problems. Almost all cars exhibit poor idle, with oscillation or surging. Many cars exhibit stuttering on application of power caused by carb or ignition problems. Coolant systems leaks and oil leaks add insult to injury. These problems make cheap motoring on an old car an impossibility, why have this when you can have a 360.

Following is a collection of problem I have come across in the past. Many of the faults are common, but some are more related to driving style.

All 300 Series

Fault

Cause

Cure

comment

Driver's Door handle cracks

weak design

Replacement, Open door gently

About £30 new,

Drivers door drops slightly when opened

Rusted / weak hinge pin

Replacement from Volvo

About 70p each, hammer old one out by driving new one in.

Rear central locking failure

Water in rear doors

Check full window and seals, replace motor SC.

Dim head lights

Corroded reflector

Replace reflector or whole light unit

Heated rear window fails

Switch contacts worn / arced

Replacement SC

Scrap ones usually OK

Electric Windows fail

Switch contact worn / arced

Replacement SC

Scrap one usually OK- 740 has similar type, 340 has 2 types

Jammed motor gear

Fill gearbox with grease, clean contacts with wet and dry, grease winder mecha

Most scrap yard ones OK, especially passenger side.

Steering clunks when rocked

Worn rack and bushes

Adjust preload as in manual. If sticking and clonking can't be eliminated then

replace rack

About £80 exchange AM REC

Starter fails or turns slowly, more so in pre 82.

Worn brushes or bushes

Replace brushes and bushes AM, clean commutator gaps and rub with W/D

A few pounds from vehicle electrical specialist, if you can use a soldering iron.

Weak brakes

Collapsed vacuum hose

Replacement Volvo only

Engine end gets heat damaged, sometime cutting of .5 inch is enough

Rear levers seized

Disassemble and work loose with WD40,

Noise from front wheel at certain speeds / cornering

Wheel bearing pitted, or wheels loose

Replace outer bearing and track.

The larger inner bearing is indestructible.



340s (1.4 + 1.7) Faults

Fault

Cause

Cure

comment

Poor low end torque + starting

Burnt exhaust valves, weak mixture

Regrind valves, and adjust mixture

DIY job if you can disassemble the head

Drive Shaft falls off

Incorrect torque used in previous assembly work

Replace driveshaft and use torque wrench as in manual

Most back street mechanics tend to cause this problem

Engine hunts and jerks in traffic

Restriction in carb vacuum hose missing or broken

Fit new one (either T-piece at valve cover, or in tube by the carb)

The restriction exists in various places depending on the year.

Poor quality idle (1.7)

Carb base warped

Replace carb or get machined

Stalls on application of power

Ignition dirty / old / oil in distributor cap (tastes bad)

Replace cam oil seal and cam shaft if necessary

Oil seal can wear a lip in cam shaft.

Lights flicker on tick over

Bad regulator contact on alternator

Tighten spade clip

Hand brake weak on one or both sides

Seized drum levers

Disassemble and work loose with WD40

Gearbox whine

Wrong gasket used between box and diff.

Replace with correct gasket

Gasket is part of bearing clearance calculation.

Loss of power in winter

missing or damaged air preheater for carb

Duck tape or Al tube

Water condenses on carb internals



360s

For
Generally the Engines are bomb proof and should out-last the car, virtually all 360s go to the scrap yard with engines still running well. So plentiful supply of engines and parts, fitting of larger 2.3L units from 240s is also possible, I'm just waiting for someone to try fitting a 2.4L Turbo from a 240 or 760.
Trim and colour coded bumpers on 86 on models make these look pretty good. Standard equipment is better than 340. Most are GLE / GLT having electric front windows and central locking, and a nice thick steering wheel with a full centre horn rather than the hard to find buttons. The horns are a bit more butch than the 340 and can really scare the shit out of people.

Against
The heavier engine causes premature wear on the front suspension, and brakes if driven hard. Fuel economy is not good, coming in a little above 240s at around 30MPG on the motorway. New / recon engines fair a little better. The higher mileage achievable on the 360s tends to show up more unusual faults than might otherwise be seen on 340s. Typically the more obscure faults start to show after 10 years.

History (UK)
  • 1983 - First appearance of GLS and GLT models using B19A and B19E respectively
  • 1984 - Engines replaced with low friction B200E (inj) and K(carb), computerised ignition. Appearance of 4 door saloon models.
  • 1985 - Minor looks changes, new wing mirrors, full front windows without quarter light. Engine and gearbox shocks eliminated by glycol mounting units in engine bay.
  • 1986 - Major looks change, removal of chrome bumpers and trim to new sleek wrap around colour coded bumpers curved up to the headlights and close to wheel arches, elect windows, thick door trim below waistline, black coating on door uppers, hatch goes to bonded wider window, new rear light clusters. Front suspension revised with new top bushes, and new linkage for anti-roll bar attaching to strut. Low spec GL models replaces GLS.
  • 1987 - GLT and GLEi goes unleaded with low compression head and a loss of low end torque.
  • 1988 - All models go unleaded, some models get power steering
  • 1989 - Power steering added, catalyst and even lower power B200F engines for computerised injection control.

360 Faults

Fault

Cause

Cure

comment

Steering pulling depending on last full lock direction

Front suspension spring top holder rusted and cracked

Replacement, Volvo, paint new part with hammerite

Check for cracks in the top bearing seat during other maintenance.

Steering vague on cornering

Old radius arm bushes, and less severe as above.

Replace, Volvo £10 the set.

Worth doing in any other front suspension maintenance

Engine stops when hot (inj)

Fuel injection pump fuse clips weak or too stiff

Replace with sealed in line fuse, or temporarily try using the adjacent fog light fuse.

Very common problem on injection models all should be modified for reliability

Exhaust down pipe touching suspension crossmember

Crossmember bent by jacking.

Replace crossmember SC, use one from a 340.

Jack by the rear part of the cross member.

Gearbox/ diff bushes / brackets corroded or broken

Replace bushes and/ or brackets as required, paint brackets

Al bracket reacts with steel bush housing causing expansion and cracking

Non-Volvo down pipe

Replace with Volvo part

Brake delay

Worn or leaky servo, especially pre 86 grey type

Replace with new black type

Varying idle (inj)

Split aux air valve hose

Cut off damaged end

Hidden by throttle body

Low midrange torque (carb)

Power valve wrongly assembled

Reassemble according to manual

Probably done to lower fuel consumption

Varying idle and can't get full CO% range (carb)

blocked breather port near carb on inlet, subsequent 'adjustment' caused problem

Clear blockage, readjust throttle setting, idle, CO%

The 'mechanic' had got the car running 'better' but still with the fault.

High idle, or reving (carb)

Throttle linkage dirty

Remove all related parts and clean

Can cause v high reving.


General

Spare parts
Over the years I have formed the very firm opinion that you should generally stick with Volvo or OE parts. When I've selected other parts I've almost always regretted it. It seems that the cheap Ford and Vauxhall supplier works by supplying a large volume and solving quality problems by the shear volume of use, the same suppliers of 'Volvo equivalent' parts do not get the same opportunity to solve those problems. Heres some good and bad examples and recommendations.

Front Brake Pads
Use only original Textar or Girling, I'd recommend Textar especially for the heavier 360. Most cheapies I've used either do not dissipate the heat well under stress because they are too thick, or the material is in the wrong place, usually towards the disk centre again reducing performance. So pay the £20 instead of the £10, but no need to pay £40 from Volvo.

Rear Wheel cylinders
Used AM parts may times without problems. They are so cheap and easy to replace it does not matter if they don't last as long as its not sudden failure. Usually the original units seize up in cars that have low mileage but old age. AM parts are less than £10 usually.

Steering racks
Make sure you get the same model of rack, it should be the same year or younger than your current one, you should get an adjusting preload (missing on older ones) and the rear location pin should not be broken.

Thermostats
Use only Volvo. AM ones are the wrong temperature causing the needle to sit about ¼ full scale instead of half.

Gaskets
Again Volvo are the best. AM head gasket kits offer a considerable saving, but the B200 types do not match properly and usually are for B19 engine with different cooling and oil ways, also you don't get the correct valve cover gasket which is needed as it inevitably breaks on removal. Rubber is of a noticeably poorer quality, Volvo types are supple with AM ones hard, and go brittle more quickly, that is if they seal atall.

Exhausts
Always buy Volvo exhausts from the dealer. They are very good value and last well if fitted correctly with all the brackets and mounts, the full kit is the only option now as they have priced out the individual bits, but even at £100 it gives a very satisfactory result.

Quickfit types do not last much more than a year and do not fit accurately. If you get Quickfit to fit a down pipe expect to see scorch marks on the crossmember as they apply the oxy-acetalene torch to it to stop it touching.

Rust
Internal rust proofing is worth the hassel, especially in wet countries. New panels should have this done, and it has been noted that many garages do not do this. Touching up bubbled rust needs mechanical removal (with angle grinder) and replacement of the zinc layer either by a Zinc spray, or an Electroplating kit, at the very least use a Zinc based primer, otherwise rust will reappear.

Holes should have patches welded in where possible, as opposed to fibreglass as cracks tend to appear at the edges of the filler. Sills / jacking points should be repaired by welding patches rather than AM sills as these devalue the car, look bad and provide only temporary cure to rust.

Cars on which knowledge based

Model

Year

Known start-end milage

Status

345 DL

1980

30K-95K

Scrapped due to rust

345 GL

1982

40K-110K

Scrapped due to rust

360 GLT (3d)

1984

80K-90K

Destroyed in garage fire

360 GLS (5d)

1983

125K-160K

Scrapped due to rust

340 GL (3d)

1984

75K-90K

Sold for no loss

340 DL (3d)

1986

40K-40K

Sold for profit

360 GLE (4d)

1987

125K-199K

still owned under overhaul

360 GLEi (4d)

1986

80K-130K

Still owned not driven

340 GL 1.7 (4d)

1986

30K-100K

Still owned not driven, stall problem

360 GLT (4d)

1987

120K-130K

Still owned, driven

360 GLS (3d)

1985

70K-80K

Still owned, driven


Best car: The authors 360 GLE 4dr, high milage and very, very reliable. Under overhaul for boot panel rust, and general respray for perfection, and engine re-con even though it runs fine. Car bought for £1000 5 years ago, still looks good.

Best Value: The 360 GLS, bought for £400 2 years ago, in near show room condition bar apart from a broken front bumper wing mount (held in by an ugly screw), a badly serviced engine, and a weak brake servo. After a good service it runs like a dream, quiet, smooth and with torque to embarrass many a sports car driver. The good thing about this car is its low mileage ment little work had been done on it, so most of it was factory original. What work had been done, in particular to the carb, was wrong and the main cause of the bad running (the initial fault being a blocked breather port on the inlet manifold)

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